IIoT

Smart Factory Monitoring

Wireless sensor network covering equipment health, temperature, vibration, and cycle counts. Live dashboard with alerts and historical trending.

TOTAL DEMAND 418 kW -12% vs peak Electricity 218 kW Water 1.2 m³/h Compressed Air 6.8 bar LOAD · LAST 24H PEAK RATE
IIoT

Energy & Utility Monitoring

Sub-metered power, water, and compressed-air usage across lines and zones. Pinpoints waste and shifts load off peak rates to cut utility bills.

22.4°C 21.1°C 26.8°C 23.0°C CO₂: 648 ppm · Good
IIoT

Environmental Control System

Multi-zone climate, air quality, and lighting automation. Cuts energy cost while keeping every area within spec automatically.

MERCIER MIDDLEWARE Legacy ERP SAP / Oracle MES System Custom App
Software

ERP Integration Platform

Custom middleware that bridges legacy systems to modern ERPs and third-party tools: bidirectional, real-time, no manual re-entry.

94% OEE 1,247 Units/Day 0.3% Defect Rate 98% Uptime
Software

Production Analytics Dashboard

Real-time OEE, throughput, defect rates, and downtime tracking. Role-based views from operator to executive, with automated reporting.

INVENTORY SKU-4492 482 units SKU-0831 12 units ⚠
Software

Inventory & Logistics Manager

End-to-end stock tracking from receiving to shipping. Low-stock alerts, barcode/RFID integration, and carrier dispatch in one platform.

SYSTEM STATUS
Automation

Custom Control Panels

Bespoke industrial control interfaces built to your exact I/O requirements: touchscreen HMI, physical controls, DIN-rail mounted or floor-standing.

128 tags read
Automation

RFID Tracking Hardware

Fixed and handheld RFID readers, gate antennas, and tag encoding stations. Tracks assets, tools, and inventory automatically as they move.

SPEED 1750 TORQUE 82% M 3-PHASE MOTOR
Automation

Custom Motor Controllers

Purpose-built motor driver and VFD control boards for precise speed, torque, and positioning on conveyors, pumps, and custom machinery.

AIR PROBE HEAD PASS cycle 1.8s
Automation

Automated QC Test Jigs

Custom test fixtures with automated probes, clamps, and pass/fail logic. Verify dimensions, electrical continuity, or function on every part in seconds.

conveyor.st ST 123 4567 (* Conveyor start sequence *) IF Start AND NOT EStop THEN dlyOn(IN := TRUE, PT := T#2s); Motor := dlyOn.Q; ELSE Motor := FALSE; END_IF;
Automation

PLC Programming & Retrofits

PLC programming in structured text and ladder logic, for new automation or to modernize aging control systems. Custom machine sequencing and interlocks that go beyond off-the-shelf software.

WIRELESS Wi-Fi · BLE
Embedded

Wireless Sensor & Control Nodes

Custom Wi-Fi and Bluetooth firmware on low-power microcontrollers: wireless sensor nodes, controllers, and gateways with over-the-air updates.

MCU REAL-TIME 8MHz PWM ADC UART CAN
Embedded

Real-Time Control Boards

Deterministic microcontroller firmware for precise, time-critical control: motor drive, signal acquisition, and safety logic on bare-metal or an RTOS.

RESET MCU FLASH CUSTOM MCU BOARD
Embedded

Custom Microcontroller Boards

Cost-effective custom microcontroller devices and firmware that use programmable I/O for specialized interfacing and embedded control.

Don't See Your Use Case?

We scope solutions from scratch. Tell us the problem and we'll tell you what we can build.

Discuss Your Project